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TrackDay1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welcome to my Honda CB400f Cafe Racer site. Above is me on my '75 400f during a trackday at Virginia International Raceway with Aaron Stevenson's Cornerspeed. Below you'll find a short article on cafe racer how-to as well as some articles I've written about my project that you may find useful and more images. Explore and have fun. If you have questions, I can be contacted through the CB400f Yahoo group address at the top of this page.

 

Café – Why & How

 

During the late 50’s many young British roadrace fans began modifying their road bikes to emulate the look of the factory racers. Clip-ons or clubman bars and rearset footrests were the basic modifications, race style fairings, seats and tanks followed as equipment became available and budgets allowed.

 

Open late, close to major roads and offering a place to socialize for the price of a coffee, the truck stop cafes became the meeting place for these young motorcyclists. Often traveling in groups at high speeds, or holding impromptu races, from café to café both the riders and their machines soon became known as “Café Racers”.

 

Café conversions are loosely defined, from fitting low bars and rearsets to building a fully competitive race bike with lights and horn. Whatever the level of conversion, it requires thoughtful planning, understanding the correct sequence of modifications and acceptance that almost everything you purchase must be modified to fit.

 

All conversions should start with pencil and paper, not a wrench. List the equipment needed. Make sure the parts are compatible - do the tank and seat fit together, does the seat allow access to the oil tank, etc. Use of modern forks is a popular change, but the resulting steering geometry should be calculated first or you may end up with an expensive modification, which makes your bike unstable at high speeds.

 

Changing ONLY the bars and foot controls is fairly simple, but if clip-ons are used you will probably require reduced steering lock, need a new way to mount your headlight and your cables may be too long. You will also have to check if your passenger pegs are still usable or must be relocated.

 

On more extensive conversions start at the bottom and work up, the opposite of what most people do and never disassemble the bike, start engine work or paint anything until ALL the new parts have been fitted.

 

Most British bikes can use tires wider than the originals, but only slightly. Swingarm and rim width limit your choice plus larger tires slow handling and create loads older frames were not designed to handle. Tire height should be kept as near to original as possible to prevent unwanted changes in frame geometry.

 

Fiberglass gas tanks normally need trimming for proper fit and almost all tanks require frame padding and additional mounting brackets. Seats normally are supplied without a means to mount them and the proper fitting of fairings and exhausts are chapters unto themselves.

 

Once all the new equipment is fitted and checked the bike can be disassembled as needed for detailing and painting. We prefer stainless hardware and cycle parts where available for ease of maintenance and staytite nuts or safety wire.

 

 - Clubman Racing Accessories, P.O. Box 59, Fairfield, CT 06430 (203)256-1224, http://www.clubmanracing.com/

 

Technical articles I've written describing some stages of my therapy, I mean project

Dual Disk Project: http://cafe400f.cloud.prohosting.com/html/CB400f_Dual_Disk_Project.htm

Rotor Drilling How-To: http://cafe400f.cloud.prohosting.com/html/Rotor_Drilling_How_To.htm

Berreth Head: http://cafe400f.cloud.prohosting.com/html/How_to_Get_the_Most_Out_of_408cc.htm

Cam Profiles: http://cafe400f.cloud.prohosting.com/html/CB400f_Cam_Comparison.htm

Project Summary:

The College Years:

  • Purchased '75 CB400f with 7800ml
  • Dunlop K591's (now a double tire tire-swing)
  • MAC header with SuperTrapp stainless automotive silencer
  • Drilled single disk with stainless brake lines
  • K&N black chrome clubman bars
  • UNI individual airfilters
  • 78 Main Jet
  • Works Performance "Steel Tracker" shocks and dual rate front springs (gotta love scholarships)

Stage I (Out of Mothballs)

  • Dyna "S" Ignition & 5ohm Coils
  • NGK Plug Caps
  • Solid core plug wires from '74 VW Beetle
  • Clean Carbs
  • K&N Individual Filters
  • Register
  • Insurance
  • Bridgestone BT-35's
  • On the road again! : )

Stage II (Improved Brakes & Handling)

  • Dual Disks (see tech article)
  • Aluminum Wire Rims (1/4" wider than stock)
  • Yoshima Racing Service exhaust
  • All Balls tapered roller bearings for steering stem
  • CB550f/450DOHC front forks (see tech article)
  • Bronze Swingarm Bushings
  • Magura clip-on bars
  • NOS clutch w/ sanded pressure plates (just-like-Kaz)
  • Bobbed O.E. fenders (from parts bike) painted black
  • Custom tail light and license mount

Stage III (Better Power)

  • Berreth Heads ported head (see article) 
  • Web Racing "Performance Street" Cam & H.D. Valve Springs
  • New rings (stock bore & pistons)
  • Vintage Lockhart oil cooler
  • Tsubaki H.D. cam chain w/ new tensioners
  • Aluminum headlight mount (clean-up from Stage II)
  • 7" H4 halogen bulb in '78 CB450T housing

Misc. Modifications since Stage III 

  • Rearsets - (more info soon)
  • Denoon SP bored carbs (95 Main, 35 Slow Idle, Needle - 2nd fr/ top)  

Latest Developments (Updated 26OCT07):

  • Stealth Turn Signals - Integrated signals housed in Honda Black Bomber tail light lens and
  •    custom LED's hidden inside the headlight trim ring. I did finish this, but shortly afterwards decided to convert the bike
  •    to strictly track day use 
  • Fiberglass Solo Seat - CAD models for 2 seats are nearly complete and I hope to make a plug for one of the designs this
  •    winter. The 1st design to be done will be a "humpy" seat that will be simpler (one piece mold) than my ultimate goal and 
  •    have greater market appeal. Hopefully I can sell a few to earn money for my trackday habit. I'll post some pic's as 
  •    this project progresses.
  • Electric Tach (fr/ late '90's Triumph Sprint) centered racebike style - you can see this in the pic's below, although the 
  •    trackbike version is a bit rough. One day maybe I'll fit-up a 1/2 fairing. 
  • Bicycle computer speedo to be legal - This worked pretty well and was fairly simple to calibrate, but like the turn signals
  •    is no longer part of the track bike set-up
  • Telefix adjustable Clip-Ons - installed and in the pictures.
  • Constant Loss Ignition - As part of the conversion to track only use, the whole electrical system has been stripped and
  •     replaced with a simple wire harness which connects the battery to the ignition via a toggle switch. Oh, the beauty
  •     of simplicity
  • Avon Race Tires - fitted for an extra bit of margin as I was sliding the rear on the DOT Avon Roadrunners at my 1st session.
  •     Although that was probably from poor skill and not performance.
  • Open Exhaust & Jetting - This winter will probably also see the core removed from the Yoshima exhaust, but some jetting
  •     changes will need to be made as it ran very lean when I tried it the day the pictures below were taken. Once jetted
  •     correctly, VIR will surly shake in fear at the sound of the raging fury of all 40hp that will be unleashed from the 408cc's
  •     that is the CB400f. : )

TrackDay2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nearing the apex of Turn 4. Turn 3-6 is my favorite section of VIR North.

 

TrackDay3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This is looking down to turn 7 from turn 6a. I thought this was a neat photo. I hate turn 7. Most people do. It is an uphill right hander that has you finishing out the turn as you crest the hill. Your still leaned over some when your momentum unloads the tires as you top the hill to an off camber section. Great place for a highside. :o

 

TrackDay4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Entering Turn 4.

 

TrackDay5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn 4 Again

 

TrackDay6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This is Turn 2. 1 & 2 make up one big double apex turn. This is a spooky area, for me atleast, because you enter 1 from the north straight having just been running at full speed. Your sense of speed is skewed and I'm always scared I won't slow down enough, so I usually over compensate and slow down too much.

 

Favorite Links:

 

- If you want bigger carbs for your 400f, this is the most cost effective way to do it: http://www.denoonsp.com/products.htm

- SOHC4 Owner's Group, great resources including online factory shop manuals: http://www.sohc4.us/

- Cornerspeed - Aaron is a crack dealer. I just took his Level I course and I am completely hooked: http://www.cornerspeed.net/

If you take this class, just remember, rehab' is for quitters. Seriously, this is the most fun I've ever had on a bike and I've been riding for about 15 years. If you like to ride fast, learn how from these pros in a safe environment instead of winging it on the street. Instructors include: Scott Carpenter & Geoff May

- Need some really trick parts for your 400f? Kevin Mullin's 400Four Store is the place to go. I've known Kevin for several years now and he's really a great guy. Probably the best thing there is the Yosh' big bore kit he imports from Japan. Plenty of other stuff too, though. So check out his online store: http://www.400fourstore.com/index.asp

 

 

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